The head - from the project "Cartoon Fox", with a small modification for a bigger smile.
The yellow dotted line on the pattern is the line of symmetry of the head. Part for the patterns of the ear and a place for its gluing are separated by a red line.
The workpiece has light weight - is glued from foam polyethylene, with a metal frame around the edges therefore, perfectly retains and restores the shape. The jaw is  openable and may full removable.

To obtain the patterns for fur, we the is pasted adhesive tape on the mask by several layers. And further we drawn line according to the chosen color of the character. Next, the adhesive tape is cut into patterns. The fur is sewn as the skin of the head. The edges of the fur near the eyes and mouth is are bent and glued "under the skin" to prevent the tissue base of the artificial fur from being seen.

The volume for the nose is created by the same material as the head, but more subtle. The nose is soft and covered with fleece. The method of obtaining patterns from fleece - in the photo.

Vent hole located inside the ear:

Stages of pasting.

On the second photo, the pads are visible: two behind ears of Fursuiter to create a place for the jaw of the mask, and one on the forehead. All pads are removable and can be shifted (to some extent) to adjust the best fit of the mask.

The eyes are made with the tracking effect. The frame of the eye is made of 3 mm plastic, with a cavity for the nose of Fursuiter. A large iris and a pupil are painted with waterproof acrylic on banner grid. Inside the head, the boxs of the eyes is covered with a black fleece.
The basis of the eyes is collected in a similar way, as in this our project.

As well as for the head, the manufacture of aprons begins with obtaining their patterns, by gluing the required place with adhesive tape. In our design there are two aprons: front and rear. This allows you not to use the zipper (usually from the rear), which makes it easier to dress and use the mask, while keeping the profile of the neck. The back apron covers the neck and fastens on a reliable, large button under the front apron. Also, given that the jaw may fully completely removed together with the front apron, this allows you to get good access to the inside of the finished mask, for example, for drying or servicing a removable fan.

Before aprons will be sew to мask it looks like on the photo below. The free edges of the fur are left around the perimeter - It is to them that the apron will be sewn. The sewing seam of apron to mask is glued exactly on the edge of the base of the head, forming a neat joint along its entire length.

The rear apron is fastened in front. The fastener is hidden under the front apron. The design of the apron simplifies the dressing of the mask, and removes such an inconvenient element as lightning in the visible place of the mask.

Teeth are made of white fleece according to shown pattern.
Individual teeth are obtained by embracing the "fleece trumpet" with a stout nylon thread.
The jaw is pulls up by textile elastic bands, which are fastened inside the mask on Velcro. Inside the mask have the area of gluing for the Velcro is increased, which allows them to be glued with different tension. The jaw is completely removable.

On the photo with the right, you can see a removable tongue (several in the set), and a soft lining under the chin. The lining can be shifted in a wide range for a good jaw opening setting, and can be adjusted for the permanently open jaw to ensure constant good ventilation if it will be necessary.

The mouth has installed largest fan. This fan allows you to maintain good performance and silence: from the USB back up fan the fan runs at half the possible revolutions.
The fan is easy to remove if necessary. Its position can also be changed. Side gaskets around the fan prevent unnecessary flow of warm air back into the mask. By removing the fan, you can wash your head without damaging fan. With the fan installed, the mouth is left slightly open to allow the mask to be ventilated without constant retention open jaw by you are.
The head design provides for a large ventilation gap between the head of a Fursuiter and mask: the air flows freely from mask ears and eyes, along the sides of Fursuiter head and exits through the mouth of mask.

Paws ... The frame of feetpaws is made from foam rubber. So it suitable for feet of almost any size. Inside furpaws, for more comfort, is a fleece sock that can be turned outward for drying or washing
In a set - two pairs of feetpaws: with "paw pads" on the sole and with a rubber sole for a dusty street.

The pair of feetpaws for a "dusty street" is stitched and glued along the edge with strong threads.

The overall is made with a low waist and has a classic arrangement of white parts (for us). It is sewn with a large margin for width, and is pulled down with sewing by textile gum. So that the overalls are well for Fursuiter of different sizes.

To make the overalls look neater and more impressive, it must be shaved:

The shape of the fursuit body is given by the pads. We make detachable pads from a very stretchable fabric with a filling by "synthon balls". This allows you to remove and clean them separately from the overalls. In addition, they have very low weight relative to liners from foam rubber , and are well compressed for transport.

This is how the looks the textile elastics. This is done so that the overalls sit "like a glove" in a wide range of Fursuiter sizes.

The tail is made demountable by parts. With a removable fur skin-cover we facilitate the process of its drying after washing, as in most cases it is enough to wash only the fur part of the tail. Fastening of the tail to the belt is provided by loops of a strong nylon cable, sewn to the tail frame - a very sturdy construction. In the overalls a small sleeve for the tail is provided to ensure a smooth transition of the lines from tail to body.